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We are excited to invite you to visit GN Solids Control at the 2024 ADIPEC, taking place from November 4th to 7th in Abu Dhabi, UAE. Join us at the Abu Dhabi National Exhibition Center (ADNEC) in Hall 10, Booth #10453.

This year, GN Solids Control will be showcasing our innovative Full Hydraulic Drive (FHD) decanter centrifuge, designed for optimal performance and efficiency in solids control. Additionally, we will present our advanced sludge vacuum pump, engineered to meet the high demands of various industrial material transfer applications. Our team is eager to demonstrate how these state-of-the-art products can enhance your operations and contribute to your success especially in the oil and gas industry.

GN Hydraculic Decanter Centrifuge is one of the most popular decanter centerifuges in the oil & gas drilling mud solids control as well as drill cuttings waste management usage. GN Solids Control has provided a large quantity of FHD decanters in Middle East and has proved to work successfully in harsh working environment. Besides GN decanter centrifuge, GN Solids Control also provides turnkey solids and liquids separation treating systems to meet any customized demands to worldwide customers.

ADIPEC is one of the largest and most influential events in the oil and gas sector, attracting industry professionals from around the globe. This is a fantastic opportunity to network with peers, discover the latest technological advancements, and discuss how GN Solids Control can support your needs.

We welcome the chance to engage with you, share insights, and explore potential collaborations. Don’t miss out on this opportunity to learn more about our cutting-edge solutions and how they can benefit your operations.
For visitor registration, please visit ADIPEC Registration. We look forward to seeing you at our booth and discussing how we can work together to achieve your goals.
Thank you for your interest, and we can’t wait to connect with you at ADIPEC 2024!

Oil sludge, a mixture of oil, water, and solids, is not only difficult to handle but also poses a serious threat to the environment. The GNOST-05C oil sludge treatment system, with its efficient and environmentally friendly design, provides a novel solution for sludge treatment globally.

System Composition
The GNOST-05C oil sludge treatment system consists of four main modules:

Pre-mixing Tank Module: As the first step in the treatment process, the pre-mixing tank thoroughly mixes oil sludge with special chemicals, laying a solid foundation for subsequent separation.
Chemical Dosing Module: Based on the specific characteristics of the oil sludge, chemicals are added precisely to optimize the separation efficiency.
Three-phase Decanter Centrifuge Module: Utilizing powerful centrifugal force, this module achieves three-phase separation of solids and liquids in oil sludge.
Three-phase Disc Separation Machine Module: Building on the separation by the decanter centrifuge, this module further separates liquids of different densities, ensuring a thorough separation effect.

The Significance of Oil Sludge Treatment
Effective treatment of oil sludge is not only about the recycling of resources but also about environmental protection. By adopting the GNOST-05C oil sludge treatment, we can:

Recycle Oil and Water: The separated oil can be sold to refineries, and the water can be recycled for thermal washing, achieving the reuse of resources.
Low-cost Handling of Solids: The separated solids have an oil content reduced to below 2%, which can be treated through thermal desorption or biodegradation, achieving harmless disposal.
Protect the Environment: Reduce the pollution of oil sludge to the environment and promote sustainable development.

Sources of Oil Sludge
Oil sludge mainly comes from the following sources:

Waste oil sludge generated during the cleaning of crude oil tanks.
Waste oil sludge generated by refineries.
Waste oil sludge generated during drilling operations.
These sources of oil sludge all require effective treatment systems to reduce their impact on the environment.

Processing Capacity of GNOST-05C
The processing capacity of GNOST-05C is 5 cubic meters per hour, which can meet the needs of large-scale oil sludge treatment and is suitable for oil sludge treatment projects of different scales.

Synergy of Three-phase Decanter Centrifuge and Three-phase Disc Separation Machine
The combined use of the three-phase decanter centrifuge and the three-phase disc separation machine significantly enhances the treatment effect of the materials. The separation factor of the decanter centrifuge is about 3000G, while the separation factor of the disc separation machine can reach 12000G. This allows the disc separation machine to more thoroughly separate liquids of different densities. The liquid phase discharged by the disc separation machine is clearer, while the decanter centrifuge can effectively handle materials with higher solid content. In practical applications, materials usually undergo preliminary separation through the decanter centrifuge before entering the disc separation machine for in-depth processing to achieve the best separation effect.

With the successful sale of two GNOST-05C oil sludge treatment systems to overseas customers, GN has taken a solid step in the international market and further consolidated its leading position in the field of global environmental protection technology. The GNOST-05C oil sludge treatment system will become the preferred solution for global oil sludge treatment, contributing to the sustainable development of the environment.

GN Solids Control successful provide two sets of drilling mud dewatering decanter centrifuge systems to European client.

Each system is meticulously engineered with a GNLW364FT decanter centrifuge, a chemical dosing system, and a mud feed screw pump, all housed within standard containers for enhanced transportation efficiency and ease of installation. This innovative packaging approach significantly boosts the maintainability and protection of the equipment, ensuring a long service life and minimal downtime.

The T-series dehydration/concentration decanter centrifuges, chosen by the European client, are renowned for their robust separation capabilities and versatility. With a drum diameter of 14 inches, a length of 59.5 inches, a maximum speed of 3964 RPM, and a separation factor of up to 3200G, these decanter centrifuges are ideally suited for materials with large particles, significant solid-liquid density differences, low viscosity, and high concentration. They excel in applications requiring high treatment capacity and dryness, such as drilling mud.

The decanter centrifuges showcase exceptional performance in the treatment of drilling mud and challenging materials like fine particle-containing wastewater. By using flocculating agents to agglomerate particles, the T-series decanter centrifuges facilitate efficient dehydration, enhancing mud treatment efficiency and reducing the complexity and cost of subsequent processes.

Beyond drilling mud, GN Solids Control‘s T-series decanter centrifuges are widely applicable in various industries. They are employed in the separation and dehydration of environmental sewage, oily sludge, cutting fluids, sand washing water, ore washing water, and more. Their adaptability extends to Chinese herbal plant extraction and the clarification and concentration of salt crystals, highlighting the company’s commitment to providing versatile solutions across diverse sectors.

The successful delivery of these systems not only strengthens GN Solids Control‘s foothold in Europe but also lays a robust foundation for its global expansion. Moving forward, GN Solids Control is committed to continuing its focus on technological innovation and product optimization. The company aims to offer clients more efficient and reliable solid-liquid separation solutions, further cementing its position as a leader in the industry

GN Solids Control successfully delivered a comprehensive set of solids control equipmentto a prominent Middle East Drilling Company. The delivered equipment includes GNSC14-48 Screw Conveyors, GNZS-594 Shale Shakers, and GNZS594-2S16N Mud Cleaners, all designed to enhance the efficiency and safety of drilling operations in the region.

The GNSC14-48 Screw Conveyors are engineered to receive drill cuttings from solid control equipment and transport them for further processing, ensuring a clean and efficient drilling environment. These screw conveyors feature a 12-foot modular design for easy replacement and are constructed with wear-resistant materials to extend their service life. The U-Channel design is equipped with protective guards and frames, enhancing both the rigidity of the conveyor and the safety of operating personnel.

The GNZS-594 Shale Shakers, known as the primary solid control equipment in oil drilling, are composed of a base, screen box, vibration springs, vibration motors, and an inlet shaker tank. These shakers are recognized for their high vibration intensity, large screening area, adjustable screen box angle, compact structure, and exceptional performance. GN Solids Control offers customized double or triplex shale shakers to meet specific project requirements.

The GNZS594-2S16N Mud Cleaners serve as second and third-stage solid control equipment, integrating desander and desilter hydrocyclones with a bottom flow shale shaker. These cleaners are compact, space-efficient, and powerful, making them ideal for secondary and tertiary solid control in drilling mud systems.

Key features of GN Solids Control’s mud cleaner include:

Heat treatment of the screen box to release welding stress, ensuring high vibration intensity operation.
Quick-clamping mechanical gear pressure for screen installation, allowing for easy and durable screen changes.
High-quality vibration motors from the renowned Italian brand OLI.
Polyurethane seals between the screen frame and screen mesh for long life and easy replacement.
Stainless steel support for the screen bottom frame, ensuring strong corrosion resistance and longevity.
Pre-tensioned screen mesh for convenient and quick replacement.

GN Solids Control is committed to providing high-quality solid control separation equipment and systems to the global market. With a strong presence in the Middle East, the company has collaborated with clients from multiple countries, including the United Arab Emirates, Saudi Arabia, UK, Russia, and Indonesia, among others.

GN Solids Control‘s Double Deck shale shaker: A Combination of Reliability and Efficiency.

GN Solids Control‘s GNZS596 series Double Deck shale shaker is known for its extensive application in piling, TBM, big oil gas rig, big trench-less project, or the industry separation for multi- phase separation. This series of shale shakers boasts a processing capacity of up to 140 cubic meters per hour (616 gallons per minute), equipped with two 2.2 kW vibrating motors to ensure efficient screening. The screening area is 1.36 square meters on the upper deck and 2.73 square meters on the lower deck, with the deck angle range adjustable from -1° to +5° to accommodate various screening needs. The compact design facilitates installation, making it an ideal choice for those pursuing efficiency and space-saving.

GN Solids Control‘s Cuttings Dryer: Efficient Processing, Environmentally Friendly and Energy Saving

For our African customers, GN Solids Control offers the GNCD930G series vertical cutting dryer. These units have a processing capacity of up to 50 tons per hour, and the treated cuttings have an oil content reduced to below 5%, significantly enhancing the reuse of resources. The Vertical Cutting Dryer uses centrifugal force technology to dry cuttings from oil-based and synthetic-based drilling mud, with all major rotating components tested for dynamic balance to ensure stability and reduce operational noise.

GN Solids Control provides the vertical cutting dryer a dryer with a speed of 900RPM, with a separation G Force of 420G, meeting conventional usage requirements. Additionally, we offer frequency conversion control options, allowing customers to adjust the speed according to actual needs to achieve the best results.

Effect Comparison, Clear at a Glance

The following comparison images of the Vertical Cutting Dryer before and after treatment vividly demonstrate the effectiveness of GN Solids Control‘s technology.

Before Treatment

After Treatment

In the realm of trenchless construction, efficient treatment and recycling of drilling mud have always been crucial for enhancing construction efficiency and environmental performance. We are proud to introduce the GNMS-500K, a new generation of mud recycling systems specifically designed for directional drilling companies, set to revolutionize your construction methods.

Key Features of GNMS-500K:
1.High-Efficiency Mixing Capacity: Our system boasts a mixing capacity of 20 cubic meters per hour, ensuring your project needs are fully met.
2.Versatile Applications: Suitable for a variety of projects, including Horizontal Directional Drilling (HDD), Bored Pile projects, Micro Tunnel Boring Machines (TBM), Diamond Drilling, Water Well Drilling, and more.
3.Modular Design: The system consists of a mud treating system, centrifugal pump, and mud mixing hopper, mud cleaner and can be customized to include a skid-mounted tank, hydraulic jack-up tank, or trailer-mounted tank.
4.Rapid Deployment: GN is one of the pioneers in developing the fast hydraulic jack-up mud system, ensuring your equipment is quickly deployed and operational.
5.Compact Structure: Designed for easy inland transportation in most countries without the need to remove equipment from the tank. After disassembling the equipment on the tank top, it can fit into a standard ISO container for sea freight.

Why Choose GNMS-500K?

• Enhanced Efficiency: Our system significantly improves the efficiency of mud recycling and reuse, reducing construction time and costs.
• Environmental Compliance: By recycling and reusing mud, we help reduce environmental pollution and meet increasingly stringent environmental regulations.
• Easy Transportation: The compact design ensures easy transportation, whether by land or sea, to reach the construction site effortlessly.
• Customization Services: We offer customization services to ensure the system perfectly fits your specific needs and construction environment.

Join GN and Start a New Chapter in Trenchless Construction

Choosing GNMS-500K means choosing a reliable, efficient, and environmentally friendly partner. We are committed to providing the highest quality solutions for your trenchless construction projects through innovative technology. Contact us now and let’s explore the endless possibilities that GNMS-500K brings to your projects.

GN Solids Control has recently equipped its Shale Shakers with an anti-splash system and mud cleaner for offshore company.

This anti-splash system is designed to effectively prevent the splatter of drilling mud, enhancing both operational efficiency and safety on offshore drilling platforms.

The GNZS series shale shakers, developed and launched by GN Solids Control, serves as the primary solids control equipment in oil drilling operations. The shale shaker is composed of a base,mud box, vibration springs, vibration motors, and an inlet shaker tank. In response to customer needs, the company offers dual or triplex shaker configurations, along with the necessary connecting manifolds. Additionally, the equipment can be utilized as the base shaker for mud cleaners. The GNZS shale shaker is distinguished by its high vibration intensity, large screening area, adjustable screen box angle, compact structure, outstanding performance, and excellent cost-effectiveness.

Product Features of GNZS Shale Shaker:
1.Shaker box angle adjustment for convenience and reliability, with a mechanical angle adjustment as a backup option.
2.Sealed sgaker box design ensures effective sealing, extends service life, and facilitates easy replacement.
3.The shaker box undergoes overall heat treatment to withstand high vibration intensity over extended periods.
4.Shaker screen with wedge-style screen tensioning device for quick and easy screen changes.
5.Equipped with internationally renowned vibration motors from Martin or OLI.
6.Utilizes internationally recognized electrical components from Siemens or Schneider.
7.Offers various feed methods for different applications: rear-mounted shaker tanks, top-mounted shaker tanks, and funnel feed boxes.

GN Solids Control‘s commitment to innovation and customer satisfaction is evident in the continuous improvement of their shale shaker designs. The introduction of the anti-splash system is a testament to the company’s dedication to providing solutions that not only meet but exceed industry standards.

With these enhancements, GN Solids Control solidifies its position as a trusted partner for offshore drilling companies seeking reliable and efficient solids control solutions.

GN Solids Control, a leading provider of industrial separation solutions,today announced that its latest model of three-phase decanter centrifuge,GNLWS364, has been officially sold to domestic environmental protection companies. This type of decanter centrifuge, with its excellent three-phase separation technology, provides efficient and environmentally friendly separation solutions for various industries including oil refining, food processing, and biofuel production.

 

The GNLWS364 model three-phase decanter centrifuge employs advanced centrifugal separation technology, capable of effectively separating three-phase materials—solids, liquids, and liquids—under the influence of centrifugal force. This technology is particularly suitable for processing materials with different densities, ensuring high efficiency and purity in separation.

The three-phase decanter centrifuge has a wide range of applications, including but not limited to the separation of oil from oily sludge in oil pools in refineries, extraction of animal and vegetable oils, separation of wheat starch and gluten for starch manufacturing, separation of oil, water, and solids, processing of coal tar, production of biofuels, preparation of lubricating oil additives, and extraction of fats from meat/poultry/fish (edible and inedible oils; yellow, white, and brown fats).

The introduction of the GNLWS364 model three-phase decanter centrifuge not only enhances GN Solids Control’s competitiveness in the field of industrial separation equipment but also provides strong technical support for domestic environmental protection companies, helping them to achieve greater breakthroughs in the fields of environmental protection and resource recycling.

GN Solids Control has successfully delivered a comprehensive 1500 GPM mud treating system designed for an overseas geothermal drilling contractor. This cutting-edge system is engineered to handle the rigorous demands of geothermal drilling, ensuring efficient and reliable mud treatment in challenging environments.

At the core of the system are two GNZS594J-SHBF shale shakers. These high-performance units are equipped with advanced screening technology that provides superior solids removal and extended service life. Their robust design ensures durability and consistent operation, even under harsh conditions.

Complementing the shale shakers is a GNZJ594J-D3S16NF mud cleaner. This unit excels in further purification of the drilling mud, effectively removing fine particles that the shakers might miss. The mud cleaner enhances the overall mud quality, ensuring optimal performance and extending the life of the drilling fluid.

The system is supported by a comprehensive set of five tanks, each serving a specific function: the Shaker Tank for initial screening, the Intermediate Tank for transferring mud, the Suction Tank for drawing in the mud, the Reserve Tank for additional storage, and the Water Tank for supplying clean water. This arrangement ensures smooth and efficient fluid handling throughout the drilling process.

Additionally, GN Solids Control has included essential accessories to optimize system performance. The Mud Agitator ensures proper mixing of the drilling fluid, while the centrifugal pump and jet mud mixer facilitate effective circulation and blending of the mud. Mud guns are also included to assist in directed cleaning and fluid movement.

Overall, this 1500 GPM mud treating system from GN Solids Control represents the ultimate solution for geothermal drilling operations, providing reliability, efficiency, and top-tier performance to meet the specific needs of international drilling projects.

GN Solids Control has triumphantly dispatched five state-of-the-art, trailer-mounted mud tanks to a prestigious client in the Middle East, marking a pivotal milestone in the company’s journey towards product diversification and innovation. These tanks are meticulously engineered to bolster equipment mobility and operational efficiency in the region’s notoriously rigorous and unforgiving environments, underscoring GN Solids Control’s unwavering dedication to innovation and unparalleled customer satisfaction.

August 21, 2024 – The Trailer-Mounted Tank Revolution

The trailer-mounted design revolutionizes logistics, offering unparalleled ease of transportation and swift deployment capabilities—a game-changer for operations situated in remote, inaccessible areas. Crafted from premium-grade materials, these  mud tanks withstand extreme temperatures and harsh conditions with unwavering durability and reliability. Furthermore, they can be integrated with cutting-edge automation systems, enabling real-time oversight and precise control over the mud recycling process, elevating operational efficiency to new heights.

August 21, 2024 – Frac Tank Excellence

Equipped with a comprehensive mud recycling system comprising shale shakers, desanders, desilters and decanter centrifuges, these tanks seamlessly collaborate to effectively segregate solids from drilling fluids. This not only minimizes waste generation but also maximizes fluid reuse, fostering a more environmentally responsible and cost-effective approach. By reducing environmental footprint and operational expenses, GN Solids Control’s solutions promote sustainability and financial viability.

August 21, 2024 – Customized Solutions for Every Need

GN Solids Control’s prowess lies in its ability to tailor these mud tanks to the exacting requirements of its clients, ensuring that each solution aligns seamlessly with the unique challenges and specifications of diverse projects. The tanks’ compatibility with both water-based and oil-based muds underscores their versatility across a broad spectrum of drilling scenarios, making them invaluable assets for any drilling operation.

With this successful delivery, GN Solids Control further cements its status as a preeminent provider of solids control equipment within the global oil and gas industry. Its unwavering commitment to delivering high-quality, customized solutions that address the intricate needs of clients in various regions underscores the company’s relentless pursuit of excellence and innovation. As GN Solids Control continues to expand its reach in the Middle East, this project stands as a testament to its burgeoning influence and profound expertise in the field.