API SHAKER SCREEN

Kuwait Oil Sludge Treatment Company has recently introduced the GN 22-inch big bowl decanter centrifuge unit, marking a significant step forward in the field of oil sludge treatment. This state-of-the-art equipment, with its outstanding performance and efficient operation, offers a new solution to the company, promising to significantly enhance its treatment efficiency and environmental standards.

The GN 22-inch decanter centrifuge, featuring a 550mm bowl diameter and high-capacity design, is an ideal choice for oil sludge treatment. The equipment offers two options for bowl length-to-diameter ratios (3.3:1 or 4.2:1), allowing flexible selection based on different working conditions to meet a variety of treatment needs. It features fully variable speed VFD control and is equipped with reliable and robust electrical components from well-known brands such as ABB or Siemens. The electronic load sensing and feed pump control functions enable automatic optimization of feed rate, bowl speed, and differential conveyor speed, thereby achieving the best separation effect and operational efficiency. Additionally, direct readouts of bowl RPM, motor loads, and bearing temperatures (optional) can be displayed on the control panel in real time, providing operators with comprehensive and continuous equipment optimization support.

Broad Application Prospects Across Multiple Fields

The GN 22-inch decanter centrifuge is not only highly effective in oil sludge treatment but also has a wide range of applications in related fields. For example, in tunnel boring project mud cleaning, the equipment can effectively remove impurities from the mud to ensure smooth construction processes. In dredging slurry separation, it can quickly separate solid particles from the slurry, improving dredging efficiency. In industrial wastewater treatment, it can effectively remove suspended solids and impurities from wastewater, reducing pollutant emissions. In drilling fluids solids control, it can precisely control the solid content in drilling fluids, ensuring the safety and efficiency of drilling operations. In marine slop oil recovery, it can efficiently separate oil-water mixtures to achieve resource recycling. In municipal sewage sludge treatment in purification plants, it can effectively process sludge, reducing its volume and harmfulness. In the mining industry, it can efficiently separate mineral particles, increasing the recovery rate of mineral resources.

Kuwait Oil Sludge Treatment Company’s choice of the GN 22-inch decanter centrifuge unit reflects not only a high recognition of the equipment’s performance but also an expectation of its potential in environmental protection and resource recycling. With the introduction of this equipment, the company is expected to achieve significant improvements in oil sludge treatment efficiency and environmental standards, providing strong support for the sustainable development of Kuwait’s oil industry.

The introduction of the GN 22-inch decanter centrifuge unit brings new opportunities and challenges to Kuwait Oil Sludge Treatment Company. We look forward to the company achieving more efficient and environmentally friendly oil sludge treatment with the help of this advanced equipment, setting a new benchmark for the global oil industry’s green development.

Recently, multiple sets of drilling rig mud tank systems have been successfully installed and commissioned, marking a significant milestone in the construction of supporting facilities for drilling operations.

The systems that have been completed include the Trailer Mounted Mud Tank System, Solids Control System, and the Mud Tank System. The Trailer Mounted Mud Tank System, with its high mobility, offers an efficient solution for mud storage and distribution, allowing for easy relocation between different drilling sites.

The Solids Control System plays a crucial role in mud purification and recycling. Equipped with advanced devices, it effectively removes solid impurities from the mud, ensuring stable mud performance and improving mud utilization, thereby reducing drilling costs. The Mud Tank System, as the core component of the drilling mud circulation system, provides robust mud storage and mixing capabilities, ensuring the continuous operation of drilling activities.

During the installation and commissioning process, a team of professional technicians strictly adhered to operational standards, meticulously inspecting and commissioning every aspect. From the positioning and installation of equipment to the connection and sealing of pipelines, and through comprehensive system testing, each step was rigorously verified and optimized to ensure the stability and reliability of the systems. After multiple rounds of commissioning and fine-tuning, the systems achieved optimal coordination, with all performance indicators meeting design requirements, laying a solid foundation for the upcoming drilling operations.

The successful installation and commissioning of these multiple drilling rig mud tank systems not only enhances the efficiency and safety of drilling operations but also provides strong support for subsequent oil and gas exploration and development activities. With the introduction of these advanced systems, drilling operations will become more efficient and environmentally friendly, contributing significantly to the sustainable development of the energy industry.

We are excited to introduce our comprehensive 3 Sets 1500HP Drilling Rig Mud Tank System, specifically designed to meet the rigorous demands of drilling companies.

 

1. Mud Tanks

Each set of our system includes 7 mud tanks, with each tank measuring 10M in length, 2.6M in width, and 2.4M in height. These tanks are the backbone of the system, providing ample storage and circulation capacity for the drilling fluid. Their large size ensures that there is sufficient mud available to maintain the drilling operation without frequent refilling, thus minimizing downtime.

2. Shale Shaker – GNZS594K

The GNZS594K Shale Shaker are the first line of defense in solid control. Equipped with 2 Italian Brand 1.94KW vibrating motors, these screens come with 4 pre-installed shaker screen, offering an effective screening area of 2.73 square meters. They can generate a maximum exciting force of up to 7.5G, ensuring that even the finest particles are separated from the drilling fluid. The screen box angle is adjustable from -1° to +5°, allowing for optimal screening performance based on the specific drilling conditions. Moreover, the Shale Shaker are available in various explosion-proof forms such as ExdIIBT4/IECEX/ATEX, making them suitable for use in potentially hazardous environments commonly found in oil and gas drilling, large non-excavation drilling machines, and industrial separation processes. Their ability to handle large volumes of mud makes them an essential component of our system.

3. Vacuum Degasser – GNZCQ270B

Following the Shale Shaker, the GNZCQ270B series vacuum degasser plays a crucial role in the mud treatment process. With a tank diameter of 920mm, it boasts a processing capacity of 270m³/h and an impressive efficiency rate of 95%. Installed after the drilling fluid vibrating screens, it effectively removes harmful gases from the drilling mud while maintaining the mud’s density. This not only ensures the stability of the drilling fluid but also protects the sand pumps and mud pumps, thereby enhancing the performance of subsequent equipment in the system.

4. Desander – GNZJ752K-M2SK

As a secondary solid control device, the GNZJ752K-M2SK desander is designed to handle a flow rate of 240m³/h. It is equipped with 2 10-inch hydrocyclones, which are specifically engineered to separate solid particles with a grain size ranging from 47 to 76μm in the drilling fluid. By removing these larger particles, the desander helps to maintain the quality of the drilling fluid, preventing excessive wear on downstream equipment and ensuring a more efficient drilling process.

5. Desilter – GNZJ752K-M12NK

Taking solid control to the next level, the GNZJ752K-M12NK desilter serves as the tertiary solid control equipment in our system. With a processing capacity of 240m³/h and 12 4-inch hydrocyclones, it efficiently separates solid particles with a grain size between 15 and 47μm from the drilling fluid. This further refines the drilling fluid, removing finer particles that could otherwise cause issues in the drilling operation, such as clogging of nozzles or reducing the effectiveness of the drilling fluid in suspending cuttings.

6. Decanter Centrifuge – GNLW452DS-VFD

For the final stage of solid separation, our system incorporates the GNLW452DS-VFD decanter centrifuge. Featuring a drum diameter of 450mm, it has a reference processing capacity of 176GPM (40m³/h). This decanter centrifuge is capable of separating solid particles from the lighter mud at a relatively low cost, ensuring that the drilling fluid remains clean and efficient throughout the drilling process. Its advanced design and high-performance capabilities make it an invaluable addition to our mud tank system.

7. Sand Pumps, Mud Agitators, and Mud Mixing Hoppers

Our system also includes a number of sand pumps and agitators, as well as mud hoppers. These components work in tandem to ensure that the drilling fluid is properly mixed, circulated, and conditioned. The sand pumps transfer the drilling fluid through the system, while the agitators keep the mud agitated to prevent settling of solids. The mud hoppers facilitate the addition of new drilling fluid and other additives to the system, ensuring a continuous and well-maintained supply of drilling fluid.

In the world of oil drilling, HDD, and CBM operations, effective mud management is crucial. The GNMS-1000 HDD Mud Cleaning

System stands out as a high-performance solution tailored for overseas clients, offering a comprehensive approach to mud

treatment and recycling.

Key Components

Mud Treatment Tanks

These tanks are the backbone of the system, designed for storing and processing mud to maintain its quality during circulation.

They are built for durability and ease of maintenance, ensuring minimal downtime.

Shale Shakers and Mud Cleaners

The GNZS series shale shakers are advanced solid control devices that can be configured as dual or triple units, complete with

connection manifolds. They are also adaptable as underflow screens for mud cleaners. Key features include:

High vibration intensity for efficient particle separation

Large screening area for increased throughput

Adjustable screen box angles for optimized performance

Compact and robust design for easy transport and installation

Exceptional performance at a competitive price

Mud Mixing Tanks

Essential for blending and conditioning mud, these tanks ensure uniformity and stability, crucial for consistent drilling performance.

Jet Mud Mixing System

Innovatively designed, this system combines Venturi tubes with jet nozzles for efficient mud mixing and weighting. It works

synergistically with shear pumps to enhance mud properties like density and viscosity.

GN Solids Control has developed a hydraulic centrifuge system for geological core drilling that operates without electricity, using a diesel engine to power a hydraulically driven decanter centrifuge and feed pump. This system efficiently separates solids from drilling mud, reducing waste and environmental impact.

Features

Environmental Friendly

1.No mud pit required: Minimizes soil contamination.

2.Water reuse: Reduces water waste.

3.Lower waste disposal costs: Decreases environmental footprint.

Reduce Drilling Cost

1.Improved drilling fluid quality: Enhances drilling efficiency.

2.Less wear on equipment: Reduces maintenance costs.

3.Mechanical separation: Eliminates need for chemical agents.

Safety

Enhanced safety: Automated operations reduce human intervention.

Efficiency

1.Modular and lightweight: Easy to transport and install.

2.Closed-loop system: Ensures continuous and efficient drilling fluid recycling.

Enhanced Track Mounted Mud Treatment System: Versatile and Efficient

The Track Mounted Mud Treatment System is a state-of-the-art solution designed to meet the demands of Australian customers.

This system is meticulously engineered to include essential modules such as a track platform, a sophisticated mud  recycling system,

and a reliable generator, all integrated into a single, compact unit.

Key Features:

Integrated Design: Our system boasts a streamlined design that combines all necessary components into one cohesive unit, ensuring

optimal performance and ease of operation.

Compact Structure: The compact structure of the Track Mounted Mud Treatment System allows for easy transportation and setup,

making it ideal for various drilling projects.

Mobility: With its track-mounted design, the system can be remotely controlled to navigate various terrains. It can move forward

and backward, turn, and even climb slopes with ease, adapting to different road conditions.

Versatility: This advanced system is widely used in both geothermal and water well drilling applications, making it a versatile choice

for various drilling needs.

Remote Control Capabilities: The system’s remote control feature allows operators to control the movement and operation of the

system from a safe distance, enhancing safety and efficiency on the worksite.

By optimizing these aspects, the Track Mounted Mud Treatment System stands out as a reliable and efficient solution for Australian customers in the drilling industry.

GN Solids Control is proud to unveil our cutting-edge Separation Equipment Showroom, dedicated to providing our esteemed

clients with an in-depth exploration of our products, rich history, and industry-leading status.

Our showroom features three interconnected modules: the Company Profile Module, the Industry Application Module, and the

Separation Equipment Display Module. These modules collectively offer a comprehensive glimpse into GN Solids Control‘s

extensive capabilities and unparalleled expertise.

Company Profile Module
Step into our history and future with the Company Profile Module. Interactive screens and informative displays narrate GN’s journey

from its modest beginnings to its current position as a trailblazer in the industry. This module not only highlights our achievements

but also conveys our vision, mission, and the core values that guide us.

Industry Application Module
Witness the versatility of GN Solids Control products across diverse sectors in the Industry Application Module. From oil and gas

to environmental engineering, mining, and industrial wastewater treatment, we tailor our solutions to meet the unique challenges

of each industry.

Separation Equipment Display Module

The Separation Equipment Display Module is the showroom’s heart. Here, you’ll find our pride and joy:

GN Main Separation Equipment: Cutting-edge machines designed to handle intricate fluid and solid mixtures with unmatched

precision and efficiency.

Drilling Solids Control Equipment: Specifically engineered for the drilling industry to ensure solid control during operations,

enhancing both efficiency and safety.

Wastewater Treatment Equipment: Demonstrating GN’s prowess in environmental technology, these systems effectively treat

industrial wastewater, minimizing environmental impact.

Mining Screening Equipment: Renowned for their durability and efficiency, these robust machines provide reliable screening

solutions for the mining industry.

Beyond static displays, the GN Showroom offers an array of interactive experiences. Clients can use touchscreen interfaces to dive

deeper into product details and even experience virtual reality simulations of GN equipment in operation. This hands-on approach

fosters a deeper understanding of our equipment’s functionality and the benefits they provide.

Welcome to the GN Separation Equipment Showroom, where innovation and expertise meet to pave the way for a brighter future.

We invite you to explore, interact, and discover how GN can revolutionize your industry.

GN Solids Control has reached a significant milestone by delivering high-quality, trailer-mounted mud tanks to a major client in

Kuwait, showcasing our commitment to innovation and customer satisfaction. These tanks are engineered for enhanced mobility

and operational efficiency in the region’s challenging environments.

The trailer-mounted design ensures ease of transportation and quick setup, vital for remote operations. Constructed with durable

materials, these tanks are built to withstand extreme temperatures and harsh conditions. They also feature advanced automation

for real-time mud recycling process monitoring and control.

Customized to the client’s specific needs, these tanks are versatile, compatible with various drilling fluids, including water-based

and oil-based muds, catering to diverse drilling scenarios.

GN’s Screw Conveyors are renowned in the oil and gas industry for efficiently transferring drilling cuttings to cuttings dryers and

collection boxes. We offer three sizes—12inch, 14inch, and 18inch—with four different lengths for each, tailored to the customer’s

drilling site requirements.

Our Screw Conveyors (Augers) are part of a comprehensive drilling waste management system. Designed in 12-foot sections for

easy spare part interchangeability, they use abrasion-resistant materials for longer lifespan compared to competitors. These

conveyors provide an efficient, cost-effective cuttings transport solution for both offshore and onshore drilling, adhering to the

highest safety standards with protective grating or covers to prevent foreign object entry and ensure personnel safety.

In addition to Screw Conveyors, GN Solids Control also offers cuttings transfer pumps for the movement of drilling cuttings,

further enhancing our comprehensive waste management solutions