API SHAKER SCREEN

Hebei GN Solid Control Co., Ltd. is located in Chaobai River Industrial Zone in the east of Beijing. It focuses on the research and development of mud separation equipment, mud recovery system, waste slurry treatment system, sludge treatment system and diversified mud transportation equipment. “GN Solid Control” has developed into a leading brand in the industry through unremitting efforts. The products manufactured are sold in more than 70 countries and regions around the world. GN Solid Control established a branch in Houston, USA in 2013: GN Solids America, the first Chinese manufacturer of mud solid-control equipment in the United States. In addition, GN Solid Control has established cooperative branches in Russia, Australia, the Middle East and Latin America. Our international brand: GN Solids Control is a well-known brand in the industry, and its products and services are highly praised by domestic and foreign customers.

 

The mud recovery system produced by GN Solid Control is currently the largest manufacturer and largest exporter of mud recovery systems in China. Its products have obtained the long-term cooperation strategy agreement of the country’s largest non-excavation construction unit in the non-excavation industry.

 

First, GN solid control G series products are divided into the following seven standard models:

1. GNMS-200G processing capacity is 200GPM, 50m3/h

 

2. GNMS-350G processing capacity is 350GPM, 80m3/h

 

3. GNMS-500B/G/GL processing capacity is 500GPM, 120m3/h

 

4, GNMS-1000G processing capacity is 1000GPM, 240m3 / h

 

5, GNMS-2000GL processing capacity 2000GPM, 480m3 / h

 

Second, the main application areas of GN solid control G series mud recovery system:

1. Non-excavation horizontal directional crossing/HDD

 

2. Coalbed methane drilling

 

3. Large, medium and small shield engineering

 

4, water wells, geothermal wells

 

5. Mining drilling engineering, etc.

According to different projects, GN’s engineering team will design a corresponding solution to achieve the best processing results.

More question,welcome contact GN solids control

This week, GN arranged the delivery of one set compact design oil sludge treatment system to Client from Europe. The client firstly saw GN oil sludge treatment system at the Beijing CIPPE show this March. After two times factory inspection and business communication, the clients placed order.

Please click below link to watch the working video of this oil sludge treatment system.
http://gnsolidscontrol.com/video/oil-sludge-treatment-test-unit-working-video

This skid mounted system is used to recover the oil from oily sludge coming from various sources like drilling waste cuttings, refinery waste, and oil tank remains etc. It is consisting of chemical dosing, premixing, 2-phase separation and 3-phase separation modules.

For economy purpose, client instructed to replace the automatic polymer dosing system by a simple mixing tank in where client can pour the liquid or powder chemicals for making the chemical solution. The solution will be pumped into the premixing tank for demulsfication to remove the oil from solids. The premixing vessel is equipped with heating line better performance.

A mini shale shaker and a mini decanter centrifuge are the main equipment in the 2-phase separation process. Sludge after a while demulsfication in premixing tank would be transferred to the shaker unit for large size solids removing; liquid with fine solids will be pumped to the decanter centrifuge for fine solids separation. Most of the solids can be removed in this process; the liquid discharged from the decanter centrifuge is consisting of water, oil and little amount of solids all of that will be collected in a buffering tank waiting for 3-phase separation.

In 3-phase separation procedure, a disc type centrifuge is used to separate the oil, water and ultra-fine solids. By using this oil sludge treatment system, the oil could be recovered from the waste so as to the waste discharge would be greatly reduced. This is beneficial for environment protection and also good in obtaining economic profit.

This compact oil sludge treatment system could be used as a pilot unit to prove the oily sludge can be treated by this technology, once the testing result was satisfying; GN is able to provide the system with larger capacity. Actually, the result is proved onsite, and the client also placed an order for 15 cubic meters capacity system in the same time.

This week, the fabrication of one unit fully hydraulic decanter centrifuge has been completed. This unit decanter centrifuge is ordered by a client from Middle East. Decanter centrifuge is one of GN main products. With more Ten years’ experience, GN has developed a series decanter centrifuges that can be applied in drilling site, industrial waste treatment and other separation projects.

Besides the electrical motor drive centrifuge, the fully hydraulic decanter centrifuge is a well-developed model. Different from the electrical centrifuge, GN fully hydraulic drive decanter centrifuge is working by using a hydraulic pump to feed hydraulic oil to drive the bowl and scroll. Below some advantages of GN FHD decanter centrifuge:

1. The complete unit is compact structure design with centrifuge, hydraulic driving system and the control system in one skid for easy rig up. The PLC system with smart control and safety protection is guarantee for clients’ easy operation.
2. In this unit, the full hydraulic drive system could be used in high temperature ambient for heavy mud with flexible bowl and differential speed. This greatly ensures the working safety and multipurpose application of the centrifuge unit like in barite recycling in mud system, fine solids separation waste mud management.

3. GN fully hydraulic drive decanter centrifuge is designed with adjustable bowl speed, differential speed and liquid pond depth for discharging different dryness of solids for different slurry conditions to meet operators’ requirements.
4. The rotation part of the centrifuge is processed by high precision CNC machine and balanced by high speed balancing machine for reliable performance. The centrifugal casting bowl is made of duplex stainless steel 2304, Tungsten carbide material for protection of screw propeller, mud inlet distribution port and solids discharge port, SKF bearings to give the centrifuge maximum operation life with less maintenance.

GN centrifuge unit now could be used in drilling mud recycling, waste management treatment, mining separation and many other industries. For more information on GN hydraulic drive decanter centrifuge, please feel free to contact with GN.

Screw conveyor is widely used in oil drilling site for waste material transferring. This week, GN completed the fabrication of a batch screw conveyers ordered by a client from Africa. After the factory delivery inspection, these screw conveyers would be shipped out.

Where the screw conveyor would be positioned on drilling site
1. For drilling waste cuttings collection and transferring. In mud system, the drilling fluids coming out from the well will be feed into the shaker, cyclone and decanter centrifuge step by step. In each state, the drilling cuttings with different size will be discharged out from fore mentioned equipment. The screw conveyor is the ideal equipment to collect all the waste cuttings and make a pit-less mud recycling system. For this purpose, several unit screw conveyor would be installed beside the mud tank and under the separation equipment discharge chute with the top cover open for easy collection.

2. For waste cuttings treatment and transferring. The collected waste cuttings still has large content liquid that can be recovered. According to the position of the cuttings dryer unit, operators can adjust the location of the screw conveyer for feeding the waste cutting into the dryer unit. More drilling fluids would be recover, less waste will be discharged. In the meanwhile, an extra screw conveyer unit can be positioned under the discharge port of the dryer unit so that can transfer the treated cuttings out of the system.

GN screw conveyor is designed to offer an efficient, low cost, cutting transportation system both offshore and onshore drilling installation. Per client’s requirement, the variable frequency motor can be adopted for freely speed control. For safety consideration, the whole body of the screw conveyor is fitted with protective grating or cover to prevent foreign matters entering the conveying system. For more information on the screw conveyor, please feel free to contact with GN.

How to recover more fluids from the used drilling mud? All driller are thinking about this question all the time. Now GN released the ViST vacuum shaker screen system that can help to recover more drilling fluids with high efficiency.

 

What is ViST Vacuum Shaker Screen System

As the name implies, the ViST vacuum shaker screen system is including a ViST vacuum unit connecting with a collecting pan that is installed under the last panel shaker screen at the solids discharge port. The pan is like a hopper with an opening at the bottom where connect to the vacuum unit via a hose. When the drilling cuttings pass through the last panel screen, the remaining large quantity fluids on the cutting would be sucked and get through the shaker screen mesh to the pan then to the vacuum unit. At the vacuum unit, the discharge port is connected to a storage tank, the recovered fluids will finally be transferred to the tank.

Benefits in using the ViST Vacuum Shaker Screen System

1. The Vist vacuum shaker screen system is suitable for OBM, WBM and SBM.
2. Recovered drilling fluids increased by 30%~50%, greatly reduces the discharge of drilling fluids. Per the drilling speed, the recovered drilling fluid is around 3 cubic meters per day. And the cost in transporting the waste will be greatly reduced.
3. Saving the cost in placing a High G force drying shaker on site, as the ViST vacuum shaker screen can make the discharged cuttings much dryer. The installation design will not need any extra area onsite.
4. By using the ViST vacuum shaker screen system, the mud engineer can put finer screen on the shaker which and separate the much finer cuttings.

GN is only able to provide the ViST vacuum shaker screen system to fit on GN won shale shaker, but also on clients’ existing shale shaker. The ViST vacuum shaker screen is an ideal device for recovering more drilling fluids and reducing the waste discharge. It can bring great financial benefit to clients. For more information, please feel free to contact with GN.

Recently, GN finished the fabrication of a batch solids control equipment ordered by an oilfield service company from Venezuela. More than 10 units drilling mud centrifugal pump are part of the order and already packed waiting for delivery.
In drilling mud recycling system, the centrifugal pump is a type of very important equipment that is always used for drilling mud transferring. There are several applications of the centrifugal pump as below.

Centrifugal Pump used for feeding to cyclone unit
Normally is the solids control system, de-sander, de-silter andmud cleaner would be used to remove fine solids. Centrifugal pump could be used to suck the mud after treated by the shale shaker, and send to the de-sander and de-silter cyclone. In the meanwhile, the centrifugal pump gives the power or pressure for mud processing in cyclone.

Centrifugal Pump used for mud mixing
By connecting with mixing hopper and manifold, the centrifugal pump can be used as a mixing pump for adding mud material into the drilling mud. The pump also has shearing function for some polymers.

Centrifugal Pump used at trip tank
On rig site, when replacing the drilling pipe, drilling mud need to be pumped down to the drilling well for supplement of the pressure decreasing. The centrifugal pump is an ideal equipment to do this job.

Centrifugal Pump used as supercharge pump
The recycled drilling mud finally will be pumped back to rig top and going down to the drilling bit. Between the mud system tank and high pressure mud pump, the centrifugal pump could be used as a bridge for transferring the active drilling mud to mud pump.

All the spare parts of GN centrifugal pump are interchangeable with world famous brand pump, which makes the maintenance of the pump more convenient. To ensure a long working life, GN adopts hard ductile iron alloy as the material of pump casing and impeller. For more information on GN centrifugal pump, please no hesitate to contact with GN.

This week, GN will ship out 9 sets drilling fluids shale shakers ordered by a Shandong client. Shale shaker is one the main products in GN production line. With more than 10 years’ experience in designing and manufacturing the shale shaker for drilling fluids recycling, GN has upgraded several versions of the shale shaker for better meeting clients’ requirement and the onsite performance.

The shale shaker is mainly used to remove the coarse solids in the drilling fluids recycling or other separation job. GN has 3 standard series of shale shaker as per application and capacity.

Drilling fluids shale shaker GNZS703F is with treating capacity of 120 cubic meters per hour, and it can be used in normal oil drilling solids control system and larger capacity trenchless drilling mud recycling system. This model is with 3 panelshaker screens and can be upgraded to GNZS706 double layer shale shaker with 6 panel screen for large capacity and both coarse and find solids separation.

GNZS594F is a shaker model with 4 panel screens for capacity of 140 cubic meters per hour. The screen matching this shaker is interchangeable with world famous brand. By changing the feeder to a hopper type, this model shale shaker could be used as a high G force drying shaker used in drilling waste cuttings management system.

GN also has small capacity mini shaker model GNZS752F with 2 panel screens, 45 cubic meters per hour. This model could be used in small HDD mud system, piling project and diamond core drilling project. It is worthy to mention that this model can also be upgraded to GNZS753F with 2 layers screen.

All GN drilling fluids shale shaker is provided with installed composite frame shaker screen with much durable features and long working lifetime. Client can find almost all the popular replacement shaker screen in GN. Please click below link for more information on GN Screen Purchasing Reward Point policy to get a shale shaker with big discount.

Today, GN quality inspectors made the delivery inspection for one batch mud centrifugal pumps and other solids control equipment that would be shipped to a Russia client. These equipment ordered including 6 shale shaker, 2 mud cleaners, 6 centrifugal pumps, 2 centrifugal degasser and 4 decanter centrifuges for 2 rigs.

GN Centrifugal Pump Features
1. Pump spare parts interchangeable with most of the international brand pump for customer easy source
2. Pump casing make from hard ductile iron alloy that increases abrasion resistance capability.
3. Wide open-vane impeller creates lower axial thrust to improve bearing life.
4. High quality non-adjustment mechanical seal to provide zero leakage and longer operation life.
5. All bearing used from top brand for reliable operation.

GN Shale Shaker/Mud Cleaner Features
1. Shaker deck is complete heat treatment to increase the strength
2. Screen supporting frame make from stainless steel for better anti-corrosion feature
3. Composite frame screen matched with longer working time and less knock off to replace the screen
4. Rubber bushing protected damping spring for personnel safe and better rust resistance.
5. Angle adjustable shaker deck could be adjusted during running from either one end with both ends adjusted.

GN Decanter Centrifuge Features
1. Bowl material is duplex stainless steel 2304 that is much better than SS316
2. Bowl is made by centrifugal casting technology for better material distribution and none air blister
3. Screw propeller also from stainless steel with tungsten carbide tile bolted on scraper for protection and long working life.
4. Solids discharging port protected by tungsten carbide bushing
5. Both fixed speed model and VFD model available for customers’ option

GN has more than ten years’ experience in making solids control equipment. Client can get proposal of both single equipment and complex solids control system from GN. Welcome call and ask for a quote.

Recently, GN finished the factory delivery inspection of one set 1000 GPM mud recycling system that will be used in India for big trenchless project. In end of April, GN just shipped out 3 sets 600 GPM mud system to an Asian client who has already had 3 sets mud recycling system from GN.

1000 GPM Mud Recycling System is consisting with following equipment

1. Two units of GN double deck shale shaker GNZS706F for primary solid removing. Double deck shaker is with large capacity due to two-layer screen design for both coarse solids and fine solids separation.
2. De-sander unit GNZS703F-2S is with two sets 10 inch cyclone for sand removing. De-silter unit GNZS703F-12N is with 12 sets 10 inch cyclone for silt removing. The under flow shaker is with same dimension shaker screen for client’s easy shaker screen procurement or inventory.
3. Three sets 40 feet containers are used respectively as mud recycling tank, mud storage tank and mud mixing tank. Other equipment like centrifugal pump, agitator, and mixing hopper are installed on tank and shipped without disassembling them.

With nearly 10 years’ experience in design and manufacturing the trenchless mud recycling system, and sufficient feedback from clients’ onsite application. GN has improved GN compact mud system with stable performance and optimized design. All equipment in the mud recycling system are with advantages in increasing the working efficiency and improving the treating result.

GN is able to provide the mud recycling system used in trenchless project with compact design but self-contained. Other mud system design with plenty of mud tanks for large volume mud storage in oil drilling site, and some economic mud de-sanding unit in small drilling project like water well drilling and piling.

This week, GN is almost finished the fabrication of 8 units solids vacuum pump what would be used in a long distance mud transfer project in Beijing. Now GN’s engineer is the making the last step of delivery inspection and packing.
In client’s project, it is a long distance from the mud pit to the rig. This brought a problem to client how to transfer plenty of mud to where it would be used. The client didn’t get a good solution till they saw GN vacuum pump at the CIPPE show this March.

GN Solids Vacuum pump is a 100 percent pneumatic driving pump that could be used to transfer high solids content sludge like the oilfield drilling waste cuttings, normal drilling mud in recycling system, vessel remaining sludge etc. The other feature of this type pump is the capability to suck and discharge the sludge from and to faraway place.

The client totally order 8 this vacuum pump from GN, and each 4 of them would be installed together to get a large capacity. Besides the pumps, client also ordered 2 empty containers that would be especially used to pack and mount the pumps. Few people will get the idea to put the pump unit into the container. This installation will bring some benefits. All parts of the pump would be covered and protected. All the pumps are installed in the container neatly for convenient operation onsite. This package term is also good for transportation, client only need one time lifting, then 4 pumps can be loaded on the truck. The vacuum pump need air compressor to work, thus the container is provided with air buffer vessel. All suction and discharging pipe manifold are provided and connected, before running onsite, client only need to connect the quick connectors.
GN solid vacuum pump can be used in waste cuttings management system, solids control system, sludge pit cleaning project. For more information, please feel free to contact with GN.