Two Options for Waste Cuttings Disposal: Thermal Desorption & Solidification

The
rules of drilling industry in order to dispose the waste cuttings requests as
less squander cutting disposal as possible. That no doubt pushes the going
contractor to find a better remaining solution to avoid the disturbing
originating from of environmental protection office.
There are 2 options, although not limited, for final convenience of the
discharged waste through the drilling process or some different industrial.
One is to get hot the waste sludge to split up the solids, water along with
oil. This method is called winter desorption treatment. When the going mud is
oil based, the particular discharged waste cuttings through the primary solids
control products
may include water, oil in addition to cuttings. The sludge
is actually firstly conveyed to a huge rotating drum which is often divided
into several compartments. Throughout each of the department, the heating up
temperature would be adjustable regarding the separation purpose. Often the
drum would be injected nitrogen to prevent the burning of the useful oil. The
water and necessary oil would be heated turn into gasoline and then be guided
in a cooling unit, here this and oil would liquefy to realize the separation. Often
the separated oil could be gathered for selling or applied as the fuel of the
energy desorption unit.

It is worthy of to mention is the thermal desorption is always for the waste
sludge with less water written content, otherwise the recovered acrylic value
would not cover the intake of energy like electricity along with fuel.
Differ from the energy desorption, the solidification procedure is especially
used for the water bottom part waste. The waste renforcement unit could mix
often the waste sludge and the renforcement reagent. In this process, often the
hazardous material in the waste material would be isolated as the sludge would
form into inadmissible compounds. Thus the addressed solids could be discharged
and also used for road paving and since construction material.
No matter regardless of what would be adopted, the drilling contractor would
always pre-treat the waste cuttings simply by use the waste cutting drying out
equipment to make the waste significantly dryer so that less gas will be
consumed in warming or fewer reagents can be used during solidification course
of action. The mostly used drying out equipment would involve cuttings dryer, high G push
drying shaker and waste materials decanter
centrifuge
.
GN Solids Control now could supply the solidification unit and total list of
waste cuttings drying out equipment. If you are interested, this is our website
for more information.

Related Posts

GN Drilling waste decanter centrifuge for 1500hp rig

GN
engineer only came back from a rig construction site for the commissioning of
GN drilling waste dryer system for a Nigeria drilling firm. It is a reputable
drilling corporation. All their rigs are major oil and gas drilling rig 1500hp.
Mostly, they use OBM (oil based mud) or SOBM for drilling. WBM (water base mud)
is not typically used. So waste management system is necessary for them. Just
one the one hand, it is ask by the company for setting protection. On the other
hand, it can recuperation drilling mud for using again, and save their going
cost on chemicals regarding drilling fluids.
Drilling spend equipment GN offered to typically the Nigeria drilling company
1) Drilling
waste decanter centrifuge
GNLW363C-VFD
GNLW363CG-VFD decanter centrifuge is the most popular model to get drilling waste
management
arena. It is the latest design coming from GN group. It is a 12
inch variable frequency generate decanter centrifuge with utmost. speed
3900rpm.

2) Top to bottom cutting dryer GNCD930
Up and down cuttings dryer is popular together with decanter centrifuge
intended for OBM (oil base mud treatment). The VG dryer is made and designed by
GN Solids Control. GN Solids
Control is the No . one particular manufacturer for drilling waste material vertical cuttings dryer
marketing.

3) Screw pump take care of drilling waste transfer
Attach pump can transfer mud and feed for decanter centrifuge. The screw pump
GN cooperate with a A language like german company NETZSCH. All body fluids
touch material made from Metal 316L. GN can provided good quality with good
price tag.
4) Screw auger conveyer in difference sizes along with transfer length for
waste material cuttings transfer.
GN regular screw conveyer is with 16 feet length for each portion. Customer can
choose 1 portion ~ 4 section for getting length 12 ft, twenty four ft, 36 ft or
even 48 ft. Auger length have 12 in, 12 in and 18 quite a few option.

GN can delivers customized solutions on the drilling waste management field
Delightful you contact GN team freely for solution.

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GN drilling waste manage System with regard to Middle East

GN Solids Control is
a leading supplier providing solids control and also drill cuttings management
programs for global clients. Numerous large drilling company or maybe oil
service companies are utilizing GN equipments to treat often the OBM, WBM or
BINQ.
GN decanter centrifuges and also
cuttings dryers
are competing equipments even when compare with UNITED
STATES brands or European manufacturers. With the establishment of GN Solids America LLC within
Houston, GN Solids Control is getting to known through more and more drilling
companies on the planet. GN also has one department company in Moscow.
Typically the America is one large sector for GN, it’s a similar for Middle
East. GN delivered more than ten units cuttings dryer to Center East in last
year. Many of these equipment s are also providing with screw conveyors and
also flushing pumps.

GN drill down cuttings management systems like these equipments:
1 . GN Vertical Cuttings Dryer: a single set
Variable speed dryer can be adjusted by the VFD feel screen. GN used well-known
brands electrical brands for instance ABB or Siemens and so forth
2 . GN Decanter
Centrifuge
: 1 set
GN decanter centrifuge is a cost-effective breaking up machine in the oil and
gas location. Due to the perfect quality components, it can be used for a long
time. GN professional engineers have been updating this centrifuge from the
beginning. De dos niveles stainless steel are used for the turning bowl.
Hundreds of tungsten carbide tiles are also fixed for the screw conveyors for
while usage.
3. GN Mud Tank
Mud tank is actually fixed on a compact skid for convenient move.
four. GN Screw Conveyor: two sets
GN screw conveyors are widely used in send drill cuttings in huge density and
viscosity. The important angle is usually within thirty five degree.
5. GN Mess Pumps: 2 sets
Just one set pump for flushing the cuttings dryer just in case the screen
basket obstructed. The other set is used to help pump the drill cuttings into
the decanter centrifuge.

Shale Shaker & Mud Cleaner & Decanter Centrifuge stock in America

GN Solids America set office and storage
facility in Houston America all of us keep stock for shale shaker, mud cleaner along with
decanter centrifuge in Freeport to sell. All the equipment tend to be following
US standard and keep service there to have sure clients receive great service
and equipment support.

There are 2 models that will popular for US market, GNZS703 shale shaker which
is a several decks model with ability 500 GPM mud stream at 40 mesh screen
size. GNZS594 shale shaker is a 4 decks unit with capacity 600 GPM mud flow at
forty five mesh screen size that is certainly narrower and longer. Typically
the shaker deck is Q345 material and heat addressed for better performance. The
GNZS594 model can install upvc composite material screen which will prolong
screen performance life. two sets of vibrator mounted to supply G force bellow
7. 5 G through opposite rotating driven simply by 3 phase generator. a few sets
of shale shaker can share one skid to make delivery easier with regard to
convenient.

There are different style of decanter centrifuge but GNLW363 decanter
centrifuge
is the most well-known model for oil and gas going solids
control system or maybe drilling waste
management
the high speed centrifuge, the turning speed reaches to 3200
RPM. One set of VFD control panel can be an optional to modify centrifuge speed
0 : 3200 RPM depending on diverse condition and requirement. There are actually
tungsten carbide tiles bolted on screw impeller with regard to help protect
centrifuge attach and flexible to replace tungsten carbide tiles. The
centrifuge dish material is stainless steel intended for protection. There are
bigger as well as smaller size of decanter centrifuge for optional depending on
various drilling requirement..

GN 500GPM Mud Recycling System for HDD Client

GN Solids Control has provided many sets of mud
recycling systems
for various mud control area or industries, such as HDD,
TBM Drilling, CBM Drilling, Bored Pile Drilling etc. Just in this May, GN
Solids Control just provided one set of 500GPM mud system in HDD area.
GNMS-500GL is one of the most cost-effective mud recycling systems and widely
used in the global world. GN also has some other mud systems to meet treating
capacity demands, such as 200GPM, 1000GPM. Some other customized mud recycling
systems can also be provided based on customers’ working conditions. 

This GNMS-500GL mud system has been successfully working for more than 3
project s during the past 5 months. At the beginning, GN sent service engineers
for installation and debugging. For clients need training or commissioning
service, GN can also send out their engineers.
GNMS-500GL mud system includes the following main equipments: shale shaker, mud cleaner, mud
hopper, mud tank.
Some auxiliary equipment such as mud agitators, mud
mixing hoppers, centrifugal pumps are also included in this system.
GN mud recycling systems are very popular in many regions or countries, such as
South America, Africa, Middle East, Australia, India, Korean, Burma and
Indonesia etc.
With the fast development of GN Solids Control, GN mud systems are exported to
over 60 countries. Most of those GN mud systems are being used in abroad,
nearly 70% are exported from China. And with the establishment of GN Solids
America LLC, GN solids control equipments and drilling
waste management systems
are widely known by North American companies.
GN Solids Control also provides decanter centrifuge, cuttings dryer, Hi-G
shaker for WBM, OBM or SBM treating. At the beginning of 2015, GN also provided
some sets of solidification unit to treat the drilling cuttings separated after
cutting dryer, centrifuge. In the near future, GN will launch a newly upgrade
cutting dryer to treat the WBM especially.

Related Posts

GN 350gpm HDD mud system for Sale

We have over 70%
project from oil & gas drilling. The other 30% sales amount is from
HDD/CBM/WATER WELL DRILLING application, we offer compact
mud system
for this area and the feedback is very good. Recently, we have
one 350gpm standard design mud system for sale. The mud system can used for HDD
drilling / CBM drilling / water well rig drilling. The 350gpm mud system
including:

image

1) one mud tank with all the solids
removal equipment upsides.

2) one double
deck shaker with 4ea 4’’ desilter
cones. The drilling mud can be treated by double deck shaker first, then
centrifugal pump can feeding the drilling mud to desilter for further
treatment, after that particles above 25microns can be separated, and the
drilling mud can go to mud mixing tank with mud hopper to get correct mud
property and for reuse.

3) one mud agitator to
mixing the mud & suspending the mud

4) one mud
hopper for adding more chemicals to adjust the property of the drilling mud
before feeding for HDD rig machine.

We just have
this mud system showed in Australia show, pls see more from website:

http://www.gnsolidscontrol.com/drilling-fluids/gn-mud-recycling-system-in-2015-australia-no-dig-show

Except for 350gpm mud system, GN Solids Control can also offer other
capacity mud system from 200gpm mud system/350gpm mud system/500gpm mud
system/700gpm mud system /1000gpm mud system etc.  Our technical team makes it to standard
design for all the mud system and make it easy for transportation and
operation. For details, pls read from GN website:  HDD & CBM Mud Recycling System, http://www.gnsolidscontrol.com/hdd-equipment/

image

Except for compact mud system, GN Solids Control also offer big
capacity mud system for oil & gas drilling. We have domestic client like
COSL buy 4 sets of 1000gpm mud system for offshore drilling in year of 2014. And
also buy 1 sets 17sets mud tanks mud plant system from us in year of 2014. Pls
read more from GN website: http://www.gnsolidscontrol.com/drilling-fluids/1000hp-drilling-rig-solids-control-mud-system

Any requirements, pls contact us freely.

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GN Mud Agitator and GN Mud Guns

In some degree, the mud agitators and mud
guns are more commonly used than the main solids control equipment like the shale
shakers
and centrifuges, because besides the solids
control system
, there is also mud plant or mixing plant. In such systems,
they use only mixing hoppers and pumps for treating the drilling fluid and the
main function of the whole system is to storage the drilling mud for the future
use.

In order to keep the drilling fluid from
being deposit to the bottom, they need mud agitators and mud guns to prevent it
from settling down. Normally, every mud agitator is matched with one mud gun,
and each 3 meters ,there is a mud agitator.

GN has variable mud guns available, some
are of smaller horse power while some are of larger horse power. Which one to
choose depends on 2 factors, the first one is the depth of the tank, the deeper
the tank is, the larger horse power of the mud agitator is needed. The second
factor is the mud condition, always, the more sticky of the mud, the larger
horse power mud agitator is needed, it means the viscosity of the mud

GNJBQ series mud agitators,
especially for the larger horse power ones, has 2 options, the single impeller
one and the double impeller one, the double impeller one is more suitable for
the deep tank situations. On the bottom of tank, GN always suggest the end user
to use bottom shaft stabilizer for limit the long shaft to be working within a
suitable range, not to deviate from the center.

The mud guns are used to help the mud
agitators to play the same role, especially for the corners of the mud tank. GNNJQ series
mud guns has 4 options, the 2 inch mud gun and the 3 inch mud gun, each
diameter has 2 options, the fixed ones and the rotary ones. Comparing with
other China brands, GN mud guns use polyurethane as nozzle material, with
longer service life. It is also the most popular choice internationally.

Related Posts

HDD Mud Recycling System In Australia For Sale

GN Solids keep one set of HDD mud recycling system stock in Brisbane for sale with big discount as we are trying to sell this 200GPM HDD mud recycling system to stock a new design of mud system later . The HDD mud system is same procedure with oil and gas solids control system but it will require special design that different with oil and gas drilling solids control system depending on it’s different conditons , the detail special as follows :

1) HDD mud recycling system need very compact design cause it’s moving cost very high compare it’s profit , the more compact , the easier and lower cost for moving or transport . The best design is try to avoid crane for moving cause crane cost too much . The walkway and hand rail normally can be folded down or up without disassemble , and mud cleaning equipment lay on tank top within road transport height limit .
2) Most of HDD mud recycling system is one tank design , and many tanks are trailer mounted or jack up legs for fast moving . GN Solids built many sets of jack up mud system to Australia for fast transport which is very convinent and not related to too high standard , there are supplier for trailer mounted tank also which have a same purpose for fast moving mud tanks .
3) Total dimention will need meet local road transport regulations , when design the whole mud recycling system , the engineer need consider all dimentions and finish dimention and keep sure all will be fine after finshied

Other than some of mud recycling equipment or system , GN Solids Control keep standard spare parts in Brsibane , Australia for fast service to clients there . Please contact GN Solids for more information if you interest for the stock .

HDD Mud Recycling System Key Point

Mud recycling system is well used for oil and gas drilling , coal gas methan , horizontal directional drilling ( HDD ) , diamond drilling and other drilling mud industry . When the mud recycling system working for HDD drilling , there will be some key point that different for other drilling industry .

Main Key Points Of HDD Mud Recycling System

Point 1 , it will require 2 sets of mud recycling system cause there are 2 rigs drilling a hole together at a close position . But for other vertical drilling , there will be one set of drilling rig and one set of mud recycling system .

Point 2 , it will need economy cause profit is low in HDD industry , just as every body say , if there is a centrifuge , it will be good for recycling but seldom people choose a centrifuge cause save money and power .

Point 3 , it doesn’t require very high for drilling mud , so the requirement of recycle drilling mud is not high also . The horizontal directional drilling not drill deep , and just several meters under ground , so the drilling mud quality not required very high .

Point 4 , it need compact design and can be move and transport fast . So the design of themud tank , pipeline and other details need be very compact , many client need container size tank or trailer mounted mud tank , handrail and walk way can be folded down or up , the equipment can be easy installation or diassemble , or all equipment lay on top of tank while moving .

GN Solids is one of a professional supplier in the world for HDD mud recycling system and already did many project for all over the world . Please contact GN Solids for more information .

VertiG dryer working at West Africa

GN Solids Control VertiG is tested
equipment to show good performance in many jobsite. We compete with US brand
and Europe brand, and we win many tenders from them.

Eg.

1)      
We have VertiG working at Baker
Hughes jobsite, working performance is fine. Clients give high praise feedback.

2)      
GN Solids Control VertiG is also
working for Shell OBM drilling cuttings management. We beat CSI vertical dryer
and win this purchase order.

3)      
GN VertiG with decanter
centrifuges
is also working for Iran largest mud service company and Egypt
largest mud chemicals service company. GN equipment show high working
performance at both middle east and North Africa

In West Africa, we also have some big
clients. One drilling company (we call it WADC in next content). WADC is a
drilling company with 7 land rigs and many oil blocks. They start it project at
Nigeria about 8 years before and have very good reputation in drilling field
Nigeria. GN Solids Control holds hands with WADC about 3 years before and from
that time, WADC buy lots of equipment from us, especially for decanter
centrifuges and VertiG ( vertical
cuttings dryer
). Formerly, the company rent equipment with manpower service
from Schlumberger; the cost is very higher from long term use. Now they only
use decanter centrifuges and vertical cuttings dryer and use their own
manpower, cost is very good and manpower is relatively very flexible.

What is the advantage of US brand solids
control equipment ?  Generally, the user
is more familiar with US brand solids control equipment. US brand start earlier
and train lots of service people in a world wide range. So, the drilling
company can get US brand equipment with good trained service people to get
better service. However, if they buy from China, even the equipment operation
is almost same, they have a Conflict psychology to refuse China solids control
equipment, even it is high quality and friendly for use.

As China leading brand for solids control
equipment & Drilling
waste management
equipment, we not only offer high quality equipment, but
also offer training schedules.

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