GN Vertical Cuttings Dryer: A Solids Control Solution for OBM and SBM Waste

The GN Vertical Cuttings Dryer (VCD) is a solids control equipment specially designed to treat OBM and SBM waste. It uses centrifugal force to dry drilled solids in oil or synthetic base fluids. The VCD can reduce the moisture content of cuttings to below 5%, which helps to reduce waste volume and meet environmental objectives.

The VCD is typically used in conjunction with a decanting centrifuge. The centrifuge further reduces the moisture content of the recovered mud, making it easier to transport and dispose of.

Most clients choose to mount the VCD and centrifuge on a telescopic skid. This allows the equipment to be easily moved and transported. The recovered solid mud from the centrifuge can drop into the tanks below, without requiring a transfer pump.

The VCD is fed with a 4kW screw pump. The centrifuge is fed with a 7.5kW screw pump. Both pumps are made by the German company NETZSCH. The major components of the pumps are made in Germany and assembled in China.

We can provide you with VCD and other equipment as options. If you have any questions and want to know more details please send me an email: samuel@gnsolidscontro.co

GN Solids Control Offers API Certified Shaker Screens for NOV Shakers!

GN Solids Control is a leading manufacturer of API shaker screens. Our screens are made with high-quality materials and are designed to meet the demanding standards of the oil and gas industry. We offer a wide variety of screens to fit a variety of shakers, including NOV shakers.

Our screens are API certified, meaning they are guaranteed to meet the specifications of the API(American Petroleum Institute). This certification is important to our customers because it ensures that our screens perform as expected.

We are confident that our screens will meet the needs of our customers. Our screens are made with the highest quality materials and are designed to last. We also offer a wide variety of screens to fit a variety of shakers.

Here are some additional benefits of using GN Solids Control API shaker screens:

  • Longer life: Our screens are made with high-quality materials that are designed to last. This means that you can expect your screens to last longer than screens from other manufacturers.
  • Higher efficiency: Our screens are designed to remove more solids from the drilling fluid than screens from other manufacturers. This means that you can expect to see a higher efficiency in your drilling operations.
  • Lower cost: Our screens are competitively priced. This means you can save money on your drilling operations without sacrificing quality.

If you are looking for high-quality, API-certified shaker screens, then GN Solids Control is the right choice for you. We offer a wide variety of screens to fit a variety of shakers, and we are confident that we can meet the needs of customers around the world.

If you have any questions about our screens, please do not hesitate to contact me at samuel@gnsolidscontrol.co We would be happy to answer any questions you have and help you choose the right screen for your needs.

GN Solids Control: Your One-Stop Shop for Shale Shakers and API 13C Screen Meshes

GN Solids Control is a leading manufacturer of shale shakers and API 13C screen meshes. We offer a wide range of products to meet the needs of any drilling operation.

Our shale shakers are the first stage solids control equipment in the drilling fluids processing system. They are used to remove drill cuttings from the drilling fluid while circulating and drilling. Our shakers are designed to be efficient, reliable, and durable. They are also compatible with a variety of other brands of drilling equipment, including N*V and De**ick.

Our API 13C screen meshes are the standard screen meshes used in shale shakers. They are available in a variety of sizes to accommodate different drilling fluids and drill cuttings. Our meshes are made with high quality materials and construction. They are also backed by a comprehensive warranty.

Besides, the shale shaker is very useful in the first step of the mud recycling system. It usually connected after a mud tank with a auger. After treating by a shale shaker, the drilling fluid could pumped into a cutting dryer or a centrifuge for further separation.

If you are looking for high quality, durable, and reliable shale shakers and API 13C screen meshes, then GN Solids Control is the right choice for you. Contact me at +8618034263511 today to learn more about our products and services.↳

 

GN Vertical Cuting Dryer is a Very Effective and Environment-friendly Equipment

Environmental protection is a major concern in the oil and gas industry. One of the ways that the industry is working to reduce its environmental impact is by using equipment in drilling fluid solids control systems. The vertical cutting dryer is a very effective tool.

Cutting dryers are a type of centrifugal separator that uses a rotating drum to separate solids from drilling fluid. The solids are then dried and can be disposed of safely. This helps to reduce the amount of waste that is generated from drilling operations.

GN Vertical cutting dryer is welcomed around the world that is specifically designed for use in the oil and gas industry. It is a high-efficiency dryer that can handle a large volume of solids. It is also easy to operate and maintain.

Vertical Cuttings Dryer

GN Vertical cutting dryer is an important part of environmental protection in the oil and gas industry. It was made from good steel at the workshop. And the motor is also mounted with internationally famous brands. This helps to protect the environment and save costs.

In addition to reducing waste, cutting dryers also help to improve the quality of drilling fluids. This is because the solids that are removed from the fluids can clog filters and pipes. Removing these solids helps to keep the fluids flowing smoothly and prevents problems like blocks with the drilling equipment.

Here are some of the benefits of using cutting dryers in drilling fluid solids control systems:

  • Reduces the amount of waste that is generated from drilling operations.
  • Improves the quality of drilling fluids, which can be used again.
  • Protects the environment, especially the soil.
  • Easy to operate and maintain, it can be mounted on a skid with other equipment like agitators, shale shakers, and decanter centrifuges.
  • Cost-effective, becuase of high effective.

If you are looking for a way to reduce your environmental impact and improve the quality of your oil based drilling fluids, then you should consider using a GN cutting dryer. For more information, please feel free to call me with whatsapp at +8618034263511.

These days I finished several quotations about API screens for UAE customers!

Shaker screen mesh is a type of screen that uses vibration to separate mud. It is made of a woven wire mesh that is stretched over a frame. The mesh is vibrated by an electric motor on the shale shakers, which causes the materials to move across the screen. The materials are separated by their size, with the smaller materials passing through the mesh and the larger materials being retained on the screen.

Vibrating screen mesh is used in a variety of industries, including mining, quarrying, and recycling. It is also used in the food and beverage industry to separate solids from liquids.

There are many different types of vibrating screen mesh, each with its own advantages and disadvantages. This time we are talking about the mud recycling meshes: woven wire meshes.

The choice of vibrating screen mesh depends on the specific application. For example, woven wire mesh is often used in applications where the materials are not very abrasive. It usually on the second or third shakers in a mud system.

These days I had finished a few quotations about these Composite Frame Flat screens.

If you are a buyer from UAE, and you work for a trading company providing equipment for drilling projects, I would recommend that you consider using GN API shaker screen mesh in your projects. Our screen mesh is a reliable and efficient way to separate materials, and it can help you to improve the quality of your drilling projects.

If you are interested in learning more about GN screen mesh, I would recommend that you visit the website. And just contact me with whatsapp: +8618034263511.

The Installation of GN Mud Agitator (F)

GN Mud Agitator plays a very important role in solids control.  To keep both the mud uniform and the suspension of drilling mud, the mud agitator is used to agitate the mud consecutively and reliably. This agitator agitates the mud to make cuttings, silt, and sand pass the solids control system without being precipitated onto the tank bottom.

When installing the GN Mud Agitator (F), it should be lifted horizontally and placed smoothly in the position to be installed.

 

 

During installation, the agitator should be hoisted horizontally and placed stably at the position to be installed, and then the bottom plate should be fixed on the pad (welded on the tank surface) with an M16×50 bolt assembly.

 

First of all, it is necessary to check that the four pads of the fixed agitator are in a relatively horizontal position and that the error is within ±1mm, to ensure the normal operation of the equipment. If there is a centralizing sleeve, the centralizing sleeve must be perpendicular to the center of the mounting base.

 

Agitator installation dimension table

 

Motor

S/C

3Kw 5.5kw 7.5kw 11kw 15kw 18.5kw 22kw
A 772 940 990 1160 1190 1245 1245
B 419 547 507 559 559 589 589
C 390 390 390 430 430 430 430
D 320 320 320 360 360 360 360
E 330 330 330 370 370 370 370
F 260 260 260 300 300 300 300
G φ20 φ20 φ20 φ20 φ20 φ20 φ20
H 30 30 30 30 30 30 30
M Determined according to tank inner depth
L Determined according to tank inner depth

Agitator Mounting Plate

The installation location needs to be determined in advance. Choose the installation location to leave the gap between the impeller and the tank wall. Use a spirit level to maintain the absolute level of the board. Use the adjusting pads to maintain the level and mark the pad’s position.

 

Stabilizer

All GN agitators are equipped with stabilizers. The total height of the stabilizer is 200mm, install the stabilizer as follows:

The installation of the stabilizer is as follows:

  1. Put a vertical line from the center hole of the mounting base plate, and the point of contact with the tank bottom is the center point of the stabilizer
  2. After determining the installation position of the stabilizer according to the center point, weld the stabilizer sleeve to the bottom of the tank.

3.1.3 Shaft Assembly

After installing the tank bottom stabilizer, put the shaft in the tank for assembly.

  1. Put the shaft into the tank and keep the shaft upright when assembling the impeller and the shaft.
  2. Install the impeller on the mixing shaft.
  3. Put the bottom of the mixing shaft into the welded stabilizer sleeve.
  4. Connect and fasten the rigid coupling reducer end and the mixing shaft end with bolts. At this time, adjust the position of the stabilizer sleeve to make the mixing shaft vertical, and ensure that the mixing shaft rotates normally, and ensure that the stabilizer sleeve will not affect the mixing shaft rotation; otherwise, it will cause the yaw of the impeller shaft, aggravate the wear of the reducer or damage the bearing.
  5. Install the impeller and fix the impeller with bolts.
  6. When the agitator shaft is shipped from the factory, the impeller mounting holes are made according to the tank height offered by the customer.
  7. Spread a thin layer of butter on the bolt and screw it onto the mixing shaft and impeller.
  8. Fix the impeller in the corresponding position on the shaft.
  9. Tighten the bolts gradually and sequentially.
  10. If you need to install the upper impeller, the steps are the same

 Motor and Gearbox Assembly and Installation

GN  Solids Control will install the motor and gearbox before delivery.  Clients can install or disassemble as needed. For details, please refer motor/gearbox user manual. Gearbox and Motor Installation drawing please refer figure below.

Gearbox Coupling and Impeller Connection

  1. Align the shaft so that the mixing shaft and the driving shaft coupling are completely connected.
  2. Make sure there is no gap in the outer flange of the coupling. No gap means no connection bias.
  3. Align the coupling, put in and tighten the bolts, and adjust well.